Custom Wooden Packing & Plywood Crating
TrucGOs designs and fabricates export-grade wooden crates and heavy-duty 18mm plywood boxes directly on-site in Trivandrum. Engineered with 60 GSM bubble wrapping, 18mm thermocol shock shields, moisture stretch wrap, and timber base runners for domestic and international air cargo compliance.
How We Build & Pack Your Wooden Crates
Every crate is custom-constructed with multi-layer shock absorption, moisture sealing, and heavy-duty structural base support.
1. Primary Cushioning
Your items are completely wrapped and sealed with high-density 60 GSM bubble roll to prevent scratches, dust, and surface impact during loading.
2. Moisture Sealing
The bubble-wrapped cargo is tightly bound with industrial-grade stretch film to lock out humidity, dust, and rain on long-distance highway routes.
3. Internal Shock Shield
Inside the wooden container, all walls, corners, and voids are lined with thick 18 mm high-density thermocol sheets for maximum shock absorption.
4. Heavy-Duty Plywood Crate
We construct a rigid, custom-sized outer box using premium 18 mm plywood engineered to withstand transit pressure and stack loads.
5. Base Bracing & Support
The crate features heavy-duty timber base runners for forklift/jack handling, complete with internal wood bracing to lock cargo securely in place.
6. Final Stenciling & Sealing
Crates are securely nailed, strapped with heavy polypropylene bands, and stenciled with handling instructions (Fragile, This Side Up, Heavy Cargo).
Engineered for Fragile Cargo & Heavy Machines
Cardboard boxes aren't enough for high-value items. We measure, cut, and construct heavy-duty wooden packaging specifically tailored to the exact dimensions of your cargo.
🖥️ Fragile Electronics & Sensitive Tools
Custom-built plywood cases lined with 18mm shock-absorbing thermocol sheets and anti-static bubble roll for IT servers, medical equipment, OLED displays, and delicate lab instruments.
🏗️ Heavy Machinery & Commercial Consignments
Reinforced 18mm plywood boxes built with heavy timber base runners to facilitate forklift entry, crane hoists, and long-haul highway transit.
✈️ Air Cargo & Export Compliance
ISPM-compliant timber and plywood crating engineered to meet strict international and domestic airline dimensions and safety regulations out of Trivandrum Airport (TRV) and Cochin (COK).
How We Build & Ship
Precision Measurement
Our specialists assess your consignment—whether it's a single sensitive monitor or a heavy industrial machine—to calculate the exact crate dimensions and weight limits required.
Material Selection
We select high-quality, durable woods and industrial-grade plywoods designed specifically to withstand stacking, forklift handling, and long-distance transit vibrations.
On-Site Construction
Our team builds the custom wooden packing directly on-site, securing the item internally with strapping and padding before sealing the outer plywood shell.
Fleet Dispatch
Depending on the crate size, we load it into the perfect vehicle from our diverse fleet—ranging from nimble mini trucks to massive 20-foot+ containers—for immediate dispatch.
From Kerala to Across India
Whether you need to secure a fragile consignment for air cargo out of Trivandrum International Airport, or road-freight heavy machinery to Mumbai, TrucGOs is your logistics partner.
Our end-to-end service means we don't just build the box; we transport it. With a fleet spanning mini trucks for quick local dispatches to 20-foot and larger trucks for nationwide logistics, your cargo is in safe hands from start to finish.
Custom Wooden Packing FAQs
What specifications are used for TrucGOs custom wooden crates?
TrucGOs constructs custom crates using heavy-duty 18mm industrial plywood, timber base runners for forklift entry, internal 18mm high-density thermocol sheet lining, 60 GSM bubble wrap primary cushioning, moisture-locking stretch film, and heavy polypropylene strapping.
Is your wooden packaging compliant with air cargo and export standards?
Yes. We use treated timber and certified plywood materials that comply with domestic airline freight and international ISPM cargo standards for smooth customs and airport clearance.
Can you build wooden crates on-site at our factory or office?
Yes. Our skilled carpentry and packing crew arrives on-site with raw materials and tools to fabricate precision wooden boxes directly around your equipment.
What vehicle sizes are available to transport heavy crates?
We operate agile 9ft/14ft mini trucks for urban and airport deliveries, up to 17ft and 20ft closed-body container trucks for long-distance interstate machinery transit.
Can you pack curved and oversized fragile items?
Yes. We engineer customized internal wood blocking and contour foam shaping to immobilize curved marble slabs, large statues, and custom industrial prototypes.
How fast can an on-site wooden crate be constructed?
Standard electronic and monitor crating is completed on-site within 1 to 2 hours. Complex heavy machinery crates are built and loaded same-day.
Secure Your Cargo Today
Contact our crating specialists for a custom packing and transport quote.